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表面处理-4--en

快速成型的优势 速度:快速成型速度快,质量稳定,在小批量试产验证中能确保高度一致性。 低成本:快速成型在材料选择和模具设计上能大幅节省成本。 材料可靠:快速成型使用的注塑材料比CNC加工的材料更可靠,能够实现量产产品的质量。

描述

Rapid tooling involves creating molds using aluminum or mild steel, stocking mold bases, and manually loading inserts. Rapid tooling is ideal for small-batch orders and can be used for marketing samples, product evaluation, and process design.

For small projects, traditional molds are often prohibitively expensive. Our custom rapid tooling service provides cost-effective small-batch alternatives when large quantities of parts are no longer needed in the future. Rapid tooling is commonly used in industrial environments for prototyping or validating design problems.

Why use rapid tooling?

Rapid tooling is a fast and cost-effective method for functional and aspect testing with selected materials, as well as for small-batch production to test the market.

How quickly can I get a sample?

This depends on the size and geometry of the part. For opening and closing molds with standard-sized parts such as 300 x 300 x 50 mm, molding can be completed within 10 days.

What materials can I choose for rapid tooling?

There are no restrictions on material selection. Any plastic suitable for mass production can also be used with rapid tooling processes.

What is the quality level of rapid tooling?

The quality of molds produced through rapid tooling is that of the final product. They are very close to mass-produced parts. How many products can I get from a rapid die-casting machine?

Typically, an aluminum die-casting machine is sufficient for +/- 1,000 pieces, while a Steel P20 die-casting machine can handle +/- 10,000 pieces.

常见问题

什么是精密金属零件制造?

精密金属零件制造是指使用车削、铣削、磨削、冲压和数控加工等技术将金属材料(如钢、铝、铜和不锈钢)成型为高精度、复杂部件的过程。该过程的核心在于控制尺寸公差(精确到±0.001mm)、几何公差和表面光洁度。它广泛应用于汽车、医疗器械、航空航天和电信等行业。

金属零件制造的主要工艺是什么?

常见流程包括:

如何选择合适的金属材料?

选择时应考虑:

影响金属零件价格的关键因素是什么?

材料成本:原材料类型、使用和市场波动。

在零件制造中,公差等级通常是如何分类的?

标准公差:±0.1mm或以上,适用于结构件、外壳等。

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